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The design, innovation and production of thermoplastic extruded profiles

PAL Extrusions are proud to be a market leading UK based manufacturer of bespoke and custom designed rigid, flexible and co-extruded polymer (plastic) profiles.

Our team of dedicated engineers are on hand to assist and offer advice based upon the latest plastic extrusion technologies. With an excess of 30 years experience behind us and a proven track record in the design of specialist bespoke plastic extrusions, let us help make your concept a reality. Our in house tooling design and production facility further extends our control over quality and lead-time, enabling us to offer the most competitive reliable service from the outset.

Not only will we help engineer your profile design to work as a thermoplastic extrusion, we will also seek wherever possible to innovate. Primary to our development model, advice on polymers, profile design, weight saving, application needs or cost reductions are all day to day services. In working with you to develop the very best extruded plastic solution for your needs, we not only position ourselves but also assist you in being at the top of your game.

Here at PAL Extrusions we pride ourselves on keeping pace with the latest plastic extrusion technologies. We work with both rigid and flexible extrusion materials and combine these to form co-extrusions providing the ability to add a flipper seal or buffer to a rigid based plastic profile. This technology can also be used to skin part or all of an extruded profile adding colour, a wood grain effect, a glossier finish or to increase UV resistance. Other online processes include hot stamp foiling, punching, surface patterning, cutting to length, coiling, adhesive tape application, packaging and printing.

Through extensive and consistent investment in people, plant, equipment and premises, we have built up a huge portfolio of extrusion machinery and extrusion down stream processing equipment. As well as catering for plastic extrusion production our dedicated site offers specialist sub assembly and fabrication services taking your product to the next level. Our services include punching, hot stamp foiling to give wood and metallic effect finishes, surface patterning, profile wrapping to give wood grain effect finishes, metallic and embossed extrusions, flexible and rigid profile welding and CNC style machining / routing.

Open minded to any opportunity we are always keen to look at new applications and markets. Our range already includes profiles for touring caravans, static caravans, automotive products, building products, shop fitting, office partitioning, office furniture, building trade profiles including roofline plastics, plastic verandas, glazing, uPVC fencing, equestrian fencing, external rendering, electrical trunking, curtain walling, commercial ceilings and plastic decking.

Products and Materials
Our extensive product range includes plastic angles, flexi angles, bumper strip sections, plastic channels, electrical trunking profiles, extruded furniture trims, plastic desk seals, extruded tubes, ventilation profiles, plastic card tier profiles, rigid extrusions, flexible extrusions, co-extruded profiles, plastic rendering beads, cable management profiles, plastic piling sections, plastic cladding extrusions, cavity installation profiles and a huge range of bespoke custom design extrusions. Popular polymer materials include rigid PVC, flexible PVC, Acrylic, polycarbonate, polypropylene, Polyethylene, Polyamide, Nylon, Polystyrene, ABS, TPE, TPR, HDPE, LDPE, PETG, PVCu, PMMA, PET, ASA (Acrylonitrile Styrene Acrylate), Luran, Luran S.


To download product and technical literature documents in pdf format